Brake Cleaner (Aerosol Solvent) COSHH Data Sheet UK
A HSE-format UK COSHH data sheet reference for Brake Cleaner (Aerosol Solvent) (also known as Brake Cleaner, Brake Parts Cleaner, Aerosol Solvent). Covers workplace exposure limits from HSE EH40/2005, GHS hazard classification, control measures, PPE, storage, spillage and emergency procedures. Use the data here to complete your own COSHH assessment, or generate a workplace-specific PDF in 5 minutes.
GHS Hazard Classification
Extremely Flammable Aerosol (H222), STOT SE 3 (H336 CNS), typically contains acetone/heptane/toluene. Aspiration Hazard (H304).
Health Effects
High-solvent-content aerosol used in garages and auto repair for cleaning brake components. Extremely flammable. Vapour causes CNS effects. Sprayed on hot brake discs can generate toxic decomposition products. Common source of exposure in UK auto workshops.
Routes of Exposure
- Inhalation of vapour
- Skin contact
- Eye contact
Workplace exposure to Brake Cleaner (Aerosol Solvent) is regulated under the Control of Substances Hazardous to Health Regulations 2002. Employers must reduce occupational exposure to as low as reasonably practicable, following the HSE hierarchy of control.
Recommended Control Measures
Applied in the HSE hierarchy of control order: eliminate, substitute, engineering, administrative, PPE.
- Use in well-ventilated area only
- Never spray near open flame or ignition source
- Do not spray on hot components (>50°C)
- Prefer non-chlorinated formulations - chlorinated types can form phosgene near heat
Recommended PPE
- Nitrile gloves
- Eye protection
- Ventilation as primary control
Emergency Procedures
Data Sources
UK auto industry guidance; manufacturer SDS; garage safety guides
Frequently asked questions
Is a COSHH assessment required for Brake Cleaner (Aerosol Solvent)?
Yes. Any UK employer whose staff work with Brake Cleaner (Aerosol Solvent) must hold a written COSHH assessment under the Control of Substances Hazardous to Health Regulations 2002, Regulation 6. The assessment must be reviewed at least annually and immediately if circumstances change. You can generate one free (watermarked) using our tool.
What is the Workplace Exposure Limit for Brake Cleaner (Aerosol Solvent)?
Workplace Exposure Limits (WELs) for Brake Cleaner (Aerosol Solvent) are published by HSE in EH40/2005. Values come as an 8-hour time-weighted average (TWA) and 15-minute short-term exposure limit (STEL). Where a formal WEL has not been set for this substance, we mark the field as "Not established" and rely on hazard-based controls following the hierarchy of control.
What PPE is needed for Brake Cleaner (Aerosol Solvent)?
The recommended PPE typically includes: Nitrile gloves; Eye protection; Ventilation as primary control. Actual PPE requirements depend on how Brake Cleaner (Aerosol Solvent) is used in your specific workplace, how often, and existing engineering controls. Your COSHH assessment should specify PPE only after engineering and administrative controls have been considered.
Do I need health surveillance for workers using Brake Cleaner (Aerosol Solvent)?
Health surveillance under COSHH 2002 Regulation 10 is required for substances that are respiratory sensitisers, skin sensitisers, or carcinogens where exposure is significant. If Brake Cleaner (Aerosol Solvent) appears on the HSE health surveillance list for your industry, workers with regular exposure should have baseline and annual monitoring.
Generate a workplace-specific COSHH assessment for Brake Cleaner (Aerosol Solvent)
Answer 6 quick questions about your workplace and download a 7-page HSE-format PDF. First one is free (watermarked). Paid bundles from £29 for 10 clean PDFs.
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References
- Control of Substances Hazardous to Health Regulations 2002 (SI 2002/2677), UK legislation.gov.uk
- HSE EH40/2005 Workplace Exposure Limits, Health and Safety Executive
- COSHH basics: What you need to know, HSE
- COSHH essentials, control guidance for employers, HSE
- L5, Approved Code of Practice and guidance, HSE